What are the main advantages of servo presses?

2026-03-25 17:53:54

The products of servo presses are precision formed, with small tolerances and high precision. The pressure is stable and CNC controlled, and the mold wear is reduced. The products are precision formed under precise CNC, and the forgings have fewer burrs, small tolerances, and high precision. It can achieve less cutting processing without the need for subsequent processing such as turning, milling, and planing. For example, the tooth profile of column gears and bevel gears can be directly formed and produced. So, what are the advantages of servo presses mainly reflected in?

• 1. The mold has a long service life, with CNC pressure control, and the mold will not be overloaded, worn, or damaged.

• 2. The equipment structure is extremely simple, with a low cost of motor reduction mechanism brake working mechanism.

• 3. Intelligent automation CNC, the operation of the press machine is controlled by high-speed computer intelligent CNC, which can achieve full automation without manual operation.

• 4. Resource conservation and environmental friendliness, no need for permanent magnet rare earth materials, saving rare and valuable resources, and avoiding environmental damage caused by rare earth mining.

• 5. Information management, real-time numerical control of process parameters, and real-time feedback through communication networks have achieved information-based control of product quality and traceability of product quality.

• 6. The human-machine interface has good interactivity, and the motor is digitally controlled. Users can input simple displacement and speed parameters to achieve intelligent flexible process curve numerical control. Users do not need to create process curves, making it extremely convenient to use.

• 7. Intelligent mold adjustment, equipped with a tonnage meter on the body, can adjust and test molds under pressure control. When adjusting molds slowly or at close range, there is no need for a dedicated mold adjustment equipment or personnel, saving manual labor and time for mold adjustment.

The advantages of servo presses mainly focus on five core aspects: accuracy, energy saving, intelligence, flexibility, and stability

Higher control accuracy

Full closed-loop control of pressure, displacement, and speed, precise repeat positioning, good consistency between pressing and forming, and lower scrap rate.

Significant energy-saving effect

The servo motor outputs power on demand, with low consumption or shutdown when not in operation, saving 30% to 70% of electricity compared to traditional presses and reducing operating costs.

Running quieter and smoother

No overflow impact, low noise and vibration, minimal impact on surrounding equipment and environment, suitable for precision workshops.

Stronger process flexibility

Multiple pressure and speed curves can be freely set, multiple sets of process parameters can be stored, one click switching is possible, and it is suitable for small batch production of multiple varieties.

Full process quality is controllable and traceable

Real time generation of pressure displacement curves, automatic determination of product OK/NG, data can be stored and uploaded to MES, meeting the requirements of intelligent manufacturing and quality traceability.

Low failure rate and simple maintenance

The system generates less heat, the service life of hydraulic oil and seals is longer, the equipment stability is high, and the production line utilization rate is higher.

Easy access to automated production lines

Supporting linkage between robotic arms and assembly lines, it can achieve automatic loading, pressing, and unloading, making it easy to build unmanned workstations.