Equipment Instructions

This is a customized ultra large three beam four column Hydraulic Press, positioned as the core equipment for heavy-duty forging, head forming, or large metal component pressing based on its appearance, volume, and labeling. The following are its core performance characteristics:

1. Superb structure and load-bearing architecture

Three beam and four column rigid frame: adopting a four column structure consisting of an upper crossbeam, a movable crossbeam, and a lower worktable, optimized by computer finite element analysis, the body has extremely high strength and strong resistance to eccentric loads, ensuring that the body does not deform or lose accuracy under the impact of tens of thousands of Newton level large tonnage.

Extra large countertop and opening: The body design has the ability to accommodate ultra large molds, and the countertop size and opening height can be customized to fit the processing of large diameter/size components (such as large heads, cylinders, thick plates).

Heavy duty metallurgical grade oil cylinder: The core oil cylinder adopts heavy-duty metallurgical oil cylinder technology, with parameters synchronized with ISO and German REXROTH standards. The sealing and pressure stability of the plunger oil cylinder are at the forefront of the industry, and can stably output super high pressure for a long time.

2. Efficient hydraulic and intelligent control

Integrated hydraulic system: equipped with plug-in valve integrated control system, with fast action response, small hydraulic impact, significantly reducing leakage points and pipeline complexity, and significantly improving system reliability and service life.

Fully closed-loop digital control: equipped with PLC and touch screen control system, supporting multiple operation modes such as manual and semi-automatic. It can accurately adjust pressure, speed, and stroke, and has dual process modes of fixed stroke and fixed pressure, as well as pressure holding delay function, to achieve precise execution of complex processes.

Servo energy-saving optional: optional distribution hydraulic servo drive system, compared with traditional hydraulic press, energy-saving effect can reach 30%~70%; The standby state has extremely low energy consumption, with heat generation only 10% -30% of traditional models, lower noise, and more friendly maintenance costs.

3. Ultimate craftsmanship and safety protection

Heavy duty forming capability: specially designed for large tonnage pressing, stretching, bending, leveling, and powder/composite material forming, capable of outputting full power and maintaining pressure at any position, with extremely strong motion control stability.

Precision guided wear-resistant: The column and guide rail are quenched, hard chrome treated, and precision ground, with extremely high wear resistance and guiding accuracy, ensuring the mold life and processing accuracy during high-speed/heavy-duty operation.

Comprehensive safety guarantee: equipped with safety barriers, emergency stop devices, overload protection and other safety protection facilities, in compliance with strict industrial safety regulations, to ensure the safety of operators and equipment.

4. High reliability and customization

Long life design: The key motion pair adopts wear-resistant materials and precision machining technology, with a long design life and low failure rate (industry cases show a failure rate of less than 0.8 times/thousand hours), suitable for long-term continuous operation.

Non standard customization capability: As a professional manufacturer, we can customize special tonnage, stroke, and table size configurations according to the specific process requirements of users. We can also choose exclusive accessories such as mobile workbenches, heating plates, oil temperature cooling devices, etc.